Abhi Industries | Forging Excellence — Precision Automotive Components

About Us

Trusted Partners in Precision Manufacturing

Established in 1994, our company has emerged as a prominent player in the automotive components sector in India. With a strong foothold in Hot Forged, Cold Forged, and turned components, we have honed our expertise over the past few decades.

Our commitment to continuous improvement and a customer-centric approach has positioned us as one of the foremost suppliers in the industry. Recognized for our reliability, we have become one of the most trusted partners for our customers in providing high-quality automotive components.

We are an ISO / IATF Certified Company

An assortment of precision-forged and machined automotive components produced by Abhi Industries — A selection of forged & precision-machined components

Vision

One stop solution provider to the needs and requirements of our customers.

Mission

To expand leadership in our business and deliver excellence through the power of people, innovation and technology to deliver value to all our stakeholders.

What Drives Us

Our Core Values

Customer First Approach

At our core, we embrace a customer-first approach, adhering to the philosophy that "Customer is King." This principle underscores our commitment to prioritizing customer satisfaction in all aspects of our business.

Technical & Soft Skills

Our dedicated team possesses a high level of technical prowess, equipped to analyze and effectively resolve any challenges that may arise during the manufacturing process — ensuring a seamless and efficient production journey.

Design-Centric Mindset

A strong emphasis on design minimizes the margin for error throughout development and mass production. By adopting a design-centric mindset, we strive for precision and excellence in every aspect of our manufacturing.

Clear Communication

Integral to our success is the unwavering dedication of our team to maintain clear communication with customers across all verticals — fostering transparency and trust throughout the entire process.

Where Our Plants Are Located

A Strategically Distributed Footprint

Our manufacturing operations are strategically located across various regions, facilitating efficient production and distribution. These locations have been chosen to optimize our production and distribution networks, ensuring responsiveness to market demands while maintaining our commitment to delivering high-quality products.

Plant

Rohtak, Haryana

Land acquired for a state-of-the-art facility spanning 1.5 lakh sq. ft., with construction scheduled between FY 24 and FY 25 to enhance our capabilities.

Plant

Tapukara, Rajasthan

An existing plant playing a crucial role in our forging processes.

Warehouse / Proposed Plant

Gujarat

A warehouse with proposals for establishing a manufacturing plant in the same region to further expand our footprint.

Warehouse

Aurangabad, Maharashtra

A strategically located warehouse supporting our distribution network.

How We Work

Development & Sample Submission Procedure

RFQ Handling & Development

1
Receive RFQ
Request for Quotation, part drawing, samples or ECN from customer.
2
Feasibility Study
If not feasible, inform the customer by mail. If feasible, proceed.
3
CFT / Technical Review
Arrange a cross-functional team review to clarify customer requirements.
4
Forging Drawing
Prepare the forging drawing in 2D / 3D.
5
Simulation
Load calculation, material flow and weight calculation.
6
Cost Estimation
Provide quotation to the customer.
7
Receive PO
Purchase Order received from customer.
8
Prepare Sample Submission
Begin preparing the sample submission to customer.

Sample Submission Procedure

1
Received PO from Customer
2
Making of CFT
Identify new resource requirements (Man, Material, Machine & Measuring Equipment etc.).
3
Product Development Plan
4
Die Design
Prepare die design, raw material arrangement & die rough machining.
5
Hardening & Final Machining
Send for hardening, complete die final machining and make die assembly.
6
Sample Forging
Forming / Trimming / Piercing / Coining.
7
Inspection & Correction
Dimensional and grain-flow inspection, followed by normalising / shot blasting.
8
Prototype Sample Forging
9
Layout & Submission
Submit OK sample to customer with inspection report; review past problem/defect history.
10
Approval & Production
Await sample approval, then start initial production control.

State of the Art

Our Manufacturing Facility

Hot Forging Unit

Currently capable of forging components weighing up to 2 kg, with strategic plans to expand capacity to accommodate components up to 5 kg — meeting evolving industry demands.

Cold Forging Unit

High-speed boltmakers handling diameters up to 32 mm and lengths up to 300 mm, with a rolling section equipped for operations up to M18 specifications.

Cold Forming Unit

Nine hydraulic presses from 150 to 500 tons, handling diameters of 50 mm and lengths of 400 mm — including the capability to form tubular components.

Heat Treatment Unit

Continuous furnace capacity of 10 tons/day with pre-wash and post-wash, plus a 90-ton normalizing furnace and shot blasting facility.

Material Input
Pre-Wash
Hardening
Tempering
Post-Wash
Material Output

Machining Unit

Cutting-edge CNC machines with 3-micron repeatability, 4 & 5 axis VMC machines, grinding machines handling components up to 8 inches, CNC grinding, and 5-axis sliding head technology.